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Reliability/Machinery Health

Reliability/Machinery Health

Conveyors are valuable assets that operate in tough environments.

They operate at low speeds, contain rolling element bearings and gearboxes, and have the potential for failure that cannot be predicted by traditional vibration. As an arterial system in your process, your bulk conveyors are the lifeblood of mine productivity and any disruption in their service has the potential to bring your process rolling to a stop.

Mines with long, overland conveyors are especially susceptible to long periods of unplanned downtime when conveyor components fail. Determining failure mode can be time consuming and obtaining replacement parts can take days for miners in remote locations. Along with regular cleaning and inspections, your staff may perform periodic data collection on conveyor pulleys and gears. However, this practice of capturing data that may not expose emerging machinery faults frequently places staff in harm’s way. 

Know when to take corrective action.

We can provide vibration and stress wave analysis utilizing Emerson PeakVue™ technology on conveyors in which standard vibration is of little value due to high background noise and slow speed. Additionally, embedded temperature sensors allow users to track material build-up on bearing houses. Using the Emerson AMS 6500 Machinery Health Monitor, your staff can continuously monitor critical drives, gearboxes, and pulleys from the safety of a centralized operations centre. The AMS 6500 exposes elevating machinery stress with a patented signal processing approach and surfaces real problems to your staff for corrective action.

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Use safe and cost-effective data collection
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Monitor critical assets from a centralized location
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Gain regular readings on equipment condition
Get in touch with an expert, find the nearest ECI location or send us a note about your next project.
Talk to one of our experts
724-746-3700
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Bulk Flow Measurement

Bulk Flow Measurement

Bulk flow measurement has always been challenging in the mining industry.

It is measured on conveyors, after bunkers, chute outlets, and transfer systems.

Choose the best solution for the application.

The Berthold Flow Meter LB 442 is used for the precise determination of mass flow in the bulk industry. The non-contacting, non-intrusive radiometric belt weigher is characterized by excellent accuracy and reliability. The LB442 is very robust and has no moving parts, eliminating the need for regular maintenance. The non-contacting bulk flow meter can be installed directly on after bunkers, chute outlets, or transfer systems and provides measurement results on the current mass flow and the total produced mass. It is used in combination with a moisture measurement to determine the conveyed dry mass online.
 

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Reduce maintenance costs
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Choose a non-contacting and non-intrusive solution
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Gain accurate and reliable measurements
Get in touch with an expert, find the nearest ECI location or send us a note about your next project.
Talk to one of our experts
724-746-3700
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